Cutting elements having non-planar cutting faces with selectively leached regions, earth-boring tools including such cutting elements, and related methods

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United States of America Patent

PATENT NO 9845642
SERIAL NO

14215786

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Abstract

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A cutting element may include a substrate and a volume of polycrystalline diamond material affixed to the substrate at an interface. The volume of polycrystalline diamond may include a front cutting face with at least one substantially planar portion and at least one recess. The at least one recess may extend from a plane defined by the at least one substantially planar portion a first depth into the volume of polycrystalline diamond material in an axial direction parallel to a central axis of the cutting element. The volume of polycrystalline diamond material may comprise a region including a catalyst material. At least one region substantially free of the catalyst material may extend from the at least one substantially planar portion of the front cutting face a second depth into the volume of polycrystalline diamond in the axial direction. Methods of forming cutting elements.

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Patent Owner(s)

Patent OwnerAddress
BAKER HUGHES INCORPORATED2929 ALLEN PARKWAY SUITE 2100 HOUSTON TX 77041

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Stockey, David A The Woodlands, US 15 206

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