Composite material, reactor-use core, reactor, converter, and power converter apparatus
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United States of America Patent
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Dec 19, 2017
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app pub date -
Mar 7, 2012
filing date -
Mar 24, 2011
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Abstract
A reactor 1 of the present invention includes a coil 2 and a magnetic core 3 disposed inside and outside the coil 2 to form a closed magnetic path. At least part of the magnetic core 3 is made of a composite material containing a magnetic substance powder made of an identical material and a resin containing the powder being dispersed therein. In the particle size distribution of the magnetic substance powder, a plurality of peaks are present. That is, the magnetic substance powder contains both a fine powder and a coarse powder at high frequencies. Since the composite material contains the fine powder, it can reduce the eddy current loss, and hence achieves to be a low-loss material. Thanks to the mixed powder including the fine powder and the coarse powder, the packing density of the magnetic substance powder is increased. Thus, the composite material exhibits a high saturation magnetic flux density. By employing such a mixed powder, the raw material powder can be handled with ease, and excellent manufacturability of the composite material is obtained.
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