Particulate mixtures for forming polycrystalline compacts and earth-boring tools including polycrystalline compacts having material disposed in interstitial spaces therein
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United States of America Patent
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Jan 30, 2018
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app pub date -
Sep 18, 2015
filing date -
Aug 7, 2009
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Abstract
Polycrystalline compacts include smaller and larger hard grains that are interbonded to form a polycrystalline hard material. The larger grains may be at least about 33 times larger than the smaller grains. An interstitial material comprising one or more of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal may be disposed between the grains. The compacts may be used as cutting elements for earth-boring tools such as drill bits, and may be disposed on a substrate. A particulate mixture includes a first plurality of grains of hard material having a coating formed over the grains of hard material. The coating comprises at least one of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal. A second plurality of grains of hard material has a grain size at least 33 times larger than the first plurality.
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