Directional solidification of polycrystalline diamond compact (PDC) drill bits

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United States of America Patent

PATENT NO 9993869
SERIAL NO

14759510

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A method of manufacturing a rotary drill bit includes forming a mold having an inner surface and an outer surface, locating a metal mandrel within the mold, packing the mold around at least part of the mandrel with particulate matrix-forming material and installing an insulating material around at least an upper portion of the outer surface. The material is infiltrated in a furnace with a molten binding alloy and the mold including the insulating material is removed from the furnace, directionally solidifying the material and binding alloy in portion of the bit, wherein the directional solidification proceeds from the lower portion of the outer surface in an upward and outward direction to form a solid infiltrated matrix bonded to the mandrel by cooling of the mold with the insulating material disposed around at least the upper portion of the outer surface of the mold.

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Patent Owner(s)

  • HALLIBURTON ENERGY SERVICES, INC.

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Atkins, William Brian Houston, US 30 205
Thomas, Jeffrey Magnolia, US 23 112

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