DLC coating system and process and apparatus for making coating system
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United States of America Patent
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May 25, 2004
Grant Date -
N/A
app pub date -
Apr 18, 2000
filing date -
Apr 12, 2000
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Abstract
A process and an arrangement are described by means of which it is possible to generate a layer system for the protection against wear, for the protection against corrosion and for improving the sliding properties or the like, which has an adhesive layer for the arrangement on a substrate, a transition layer for the arrangement on the adhesive layer and a cover layer of an adamantine carbon, the adhesive layer comprising at least one element from the Group which contains the elements of the 4th, 5th and 6th Subgroup and silicon, the transition layer comprising carbon and at least one element from the above-mentioned Group, and the cover layer consisting essentially adamantine carbon, the layer system having a hardness of at last 15 GPa, preferably at least 20 GPa, and an adhesion of at least 3 HF according to VDI 3824, Page 4. For producing such a layer, a process is used during which, after the substrate is placed in a vacuum chamber and after a pumping-down to a vacuum of less than 10.sup.-4 mbar, preferably 10.sup.-5, the substrate surface is first cleaned in that adhering impurities are removed, while subsequently a plasma-aided vapor depositing of the adhesive layer takes place. Then the transition layer is applied by the simultaneous plasma-aided vapor depositing of the adhesive layer constituents and the depositing of carbon from the gas phase by means of plasma CVD. The application of the adamantine carbon layer then takes place by way of the sole plasma-aided depositing of carbon from the gas phase. During the process, a substrate bias voltage is applied to the substrate which is preferably pulsed in a medium frequency range, and a magnetic field is superimposed which stabilizes the plasma in individual process steps. A corresponding arrangement for implementing the coating process therefore has a vacuum chamber (1) with a pumping system (9) for generating a vacuum in the vacuum chamber, substrate holding devices (3) for receiving the substrates to be coated, at least one gas supply unit (18) for the metered addition of process gas, at least one vaporizer device (14) for providing coating material for the vapor depositing, an arc generating device (10, 13) for igniting a direct-voltage low-voltage arc, a device (16) for generating a substrate bias voltage, and at least one or several magnetic field generating devices (17) for forming a magnetic far field and/or several close fields.
First Claim
Family
- 15 United States
- 10 France
- 8 Japan
- 7 China
- 5 Korea
- 2 Other
Patent Owner(s)
- OERLIKON TRADING AG, TRUEBBACH
International Classification(s)
Inventor(s)
| Inventor Name | Address | # of filed Patents | Total Citations |
|---|---|---|---|
| Eberle, Hubert | Balzers, AT | 9 | 149 |
| Grischke, Martin | Balzers, AT | 10 | 190 |
| Massler, Orlaw | Feldkirch, AT | 16 | 203 |
| Pedrazzini, Mauro | Eschen, AT | 13 | 280 |
| Wohlrab, Christian | Feldkirch, AT | 19 | 315 |
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| Fee | Large entity fee | small entity fee | micro entity fee | due date |
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| Fee | Large entity fee | small entity fee | micro entity fee |
|---|---|---|---|
| Surcharge after expiration - Late payment is unavoidable | $700.00 | $350.00 | $175.00 |
| Surcharge after expiration - Late payment is unintentional | $1,640.00 | $820.00 | $410.00 |
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